Moulding Injection

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info@mouldinginjection.com

Projects

Mineral Shower Heads – Sanitary Product Manufacturing

Production of mineral filter shower heads with vitamin C and mineral stone cartridges.

pommeaux de douche mineral shower

Mineral Filter Shower Head Production

The Mineral Shower product line integrates replaceable mineral stone and vitamin C cartridges into injection-moulded shower heads. These wellness products filter chlorine, add beneficial minerals, and enhance water quality—a growing market segment in European bathroom retail.

Product Design

The shower head features a modular design: PC transparent body for cartridge visibility, PP internal cartridge housing with bayonet lock for tool-free replacement, and silicone nozzle plate for anti-limescale performance. The cartridge contains tourmaline, germanium, and maifan mineral stones plus a vitamin C tablet.

Manufacturing

Three injection moulding operations produce the body (PC, transparent), cartridge housing (PP), and nozzle plate (LSR silicone). Assembly is semi-automatic with manual mineral stone loading and automated leak testing. Each shower head undergoes 100% flow test and cartridge retention force verification.

Quality & Compliance

ACS certified (France), CE marked, ISO 9001:2015 production. Water chemistry testing validates mineral release rates and chlorine reduction effectiveness (>95% free chlorine removal with fresh cartridge).

Applications

Retail wellness products, hotel amenity programs, spa and wellness centres, and dermatological recommendation (chlorine-sensitive skin and hair conditions).

Frequently Asked Questions

How long does a mineral cartridge last?

Approximately 2-3 months of normal use (equivalent to 10,000 litres). Replacement cartridges are the recurring revenue model for retail distribution.

Can the design be customised for private label?

Yes, we offer full private-label service: custom body colour, branded packaging, custom cartridge formulations, and retail display solutions. Minimum: 2,000 units for private label.

Technical Specifications

Body: PC transparent | Housing: PP | Nozzles: LSR silicone | Cartridge life: 10,000L | Chlorine removal: >95% | Connection: 1/2" BSP | Certifications: ACS, CE, ISO 9001

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